40-5kv-composite-post-insulator

50kV Composite Post Insulator

 

SH Power provides customized design services according to different voltage levels and environmental conditions. Our technical experts offer comprehensive support—from insulation performance analysis and installation guidance to operation and maintenance advice—ensuring optimal performance under complex operating conditions.

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Description

The 50kV Composite Post Insulator is a key component in high – voltage transmission systems. Made of high – performance composite materials, it has excellent insulation performance and high mechanical strength. The insulator is compact and easy to install, suitable for various environmental conditions, including high humidity, high wind speed, and polluted areas. Its maintenance – free design significantly reduces long – term operating costs.

 

ModelStructure height(mm)Insulation Distance(mm)Specified Mechanica Load(kN)Creepage Distance(mm)1 Min  wet frequency voltage tolerance2h wet DC tolerable voaltageLightning Withstand Volage
tensilebending
FZSW-24/43502304478012550
FZSW-40.5/856040084140018580
FZSW-40.5/166505001661600240100
FZSW-72.5/308006403082380240100
FZSW-126/30120011003083700550200440
FZSW-145/301500130030104900700290580
FZSW-252/302400200030108400950395
FZSW-363/123500345012101126011755101220
FZSW-363/304700400016101705016757401240
FZSW-550/206500564020102250020109601550
FZSW-800/167200620016102480021009601550
FZSW-1000/16101959415161040760240011001800

 

  • Shed integrated with core : The shed is integrally formed with the core.
  • New crimping process : Metal end fittings, core, and sheds are connected by a new crimping process.
  • Housing thickness : The housing thickness is over 3mm, uniform, and meets IEC Standard.
  • Epoxy fiberglass core : The epoxy fiberglass core is acid – resistant and high – temperature – resistant.
  • Metal end fittings material : The metal end fittings are made with hot – galvanization and rare – earth – aluminum – coating technology to prevent coating shedding during crimping and extend product life.

Key Features

  • Wide Product Range

Overhead line high-voltage, extra-high voltage, and ultra-high voltage suspension products; high-voltage line post-type products; composite crossarms for distribution networks; composite post insulators for substation busbars and equipment.

  • Advanced Composite Materials

Manufactured with high-strength epoxy fiberglass cores and high-quality silicone rubber housings, they offer excellent pollution flashover resistance and anti-aging performance.

  • Lightweight & High Strength

At the same voltage level and mechanical strength class, composite insulators weigh only about 1/7 to 1/10 of ceramic/glass insulators, reducing steel consumption for towers and lines and significantly cutting infrastructure costs.

  • Excellent Electrical Performance

With a pollution flashover voltage more than twice that of ceramic/glass insulators, they minimize the risk of flashover failures caused by contamination, indirectly lowering operation and maintenance expenses.

  • Strong Weather Resistance

They operate reliably in harsh environments such as extreme cold, high temperatures, coastal areas, and heavily polluted regions.

  • Long Service Life

Thanks to an eco-friendly and intelligent manufacturing process, composite insulators offer excellent quality consistency and a service life exceeding 30 years.

Applications and Utility

  • Transmission lines and substations

Through material innovation and structural optimization, composite insulators achieve an optimal balance of high strength, lightweight design, and long service life. Offering high cost-effectiveness, they are critical components in modern power systems for enhancing line safety and are widely used in transmission lines and substations.

  • Ultra-High Voltage (UHV) Transmission Lines

Our composite insulators are extensively used in 1000kv,±800kV and other UHV DC and AC transmission projects, providing reliable insulation for critical national power arteries.

  • Converter and Substations

Composite post insulators serve as the external-insulation support components for all kinds of equipment in converter stations and substations, providing both electrical insulation and structural support for busbars and electrical apparatus.

  • DC and AC Filter Systems

Widely applied to support reactors and capacitors in DC and AC filter fields, which are crucial for maintaining power quality in the grid.

  • High-Voltage Electrical Equipment

Used as integral insulation components for various high-voltage equipment, including circuit breakers, disconnectors, and arresters.

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