10kv-composite-cross-arm-insulator

10kV Composite Cross-arm Insulator

 

SH Power provides customized design services according to different voltage levels and environmental conditions. Our technical experts offer comprehensive support—from insulation performance analysis and installation guidance to operation and maintenance advice—ensuring optimal performance under complex operating conditions.

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Description

The 10kV Composite Cross-arm Insulator is a high – performance insulating device designed for high – voltage transmission lines. Made of advanced composite materials, it features excellent insulation performance and a robust mechanical structure, effectively withstanding harsh environmental conditions. The insulator is resistant to pollution, maintenance – free, and easy to install, suitable for various complex environments to ensure the safe and stable operation of transmission lines.

 

ModelRated Voltage(kV)Specified Mechanica Load(kN)Structure height(mm)Insulation Distance(mm)Creepage Distance(mm)Lightning Impulse Withstand VolageWet Power Frequency Voltage
FS-10/2.5102.545932040015060
FS-10/510546132040015060
FS-10/810848732040015060
FS-35/5355617450105023095
FS-35/835863145080023095
FS-66/56658817002000410185
FS-66/86688817002000410185
FS-110/2.51102.5124010803150550230
FS-110/51105124010803150550230
FS-110/81108124010803150550230
FS-110/1011010124010803150550230
FS-220/2.51102.5250023006850100395
FS-220/51105250023006850100395
FS-220/81108250023006850100395

 

  • Excellent insulation performance: High insulation strength to ensure electrical safety.
  • High mechanical strength: Robust structure to withstand large loads.
  • Strong anti – pollution ability: Suitable for harsh environments to prevent pollution flashover.
  • Maintenance – free design: Long service life and reduced maintenance costs.
  • Easy installation: Reasonable design for easy installation and maintenance.

Key Features

  • Wide Product Range

Overhead line high-voltage, extra-high voltage, and ultra-high voltage suspension products; high-voltage line post-type products; composite crossarms for distribution networks; composite post insulators for substation busbars and equipment.

  • Advanced Composite Materials

Manufactured with high-strength epoxy fiberglass cores and high-quality silicone rubber housings, they offer excellent pollution flashover resistance and anti-aging performance.

  • Lightweight & High Strength

At the same voltage level and mechanical strength class, composite insulators weigh only about 1/7 to 1/10 of ceramic/glass insulators, reducing steel consumption for towers and lines and significantly cutting infrastructure costs.

  • Excellent Electrical Performance

With a pollution flashover voltage more than twice that of ceramic/glass insulators, they minimize the risk of flashover failures caused by contamination, indirectly lowering operation and maintenance expenses.

  • Strong Weather Resistance

They operate reliably in harsh environments such as extreme cold, high temperatures, coastal areas, and heavily polluted regions.

  • Long Service Life

Thanks to an eco-friendly and intelligent manufacturing process, composite insulators offer excellent quality consistency and a service life exceeding 30 years.

Applications and Utility

  • Transmission lines and substations

Through material innovation and structural optimization, composite insulators achieve an optimal balance of high strength, lightweight design, and long service life. Offering high cost-effectiveness, they are critical components in modern power systems for enhancing line safety and are widely used in transmission lines and substations.

  • Ultra-High Voltage (UHV) Transmission Lines

Our composite insulators are extensively used in 1000kv,±800kV and other UHV DC and AC transmission projects, providing reliable insulation for critical national power arteries.

  • Converter and Substations

Composite post insulators serve as the external-insulation support components for all kinds of equipment in converter stations and substations, providing both electrical insulation and structural support for busbars and electrical apparatus.

  • DC and AC Filter Systems

Widely applied to support reactors and capacitors in DC and AC filter fields, which are crucial for maintaining power quality in the grid.

  • High-Voltage Electrical Equipment

Used as integral insulation components for various high-voltage equipment, including circuit breakers, disconnectors, and arresters.

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