What is a dry-type transformer?

What is a dry-type transformer?

I. Core Definition: Oil-Free Insulation Technology Innovation

Dry-Type Transformer is a power transformer that does not rely on liquid insulation medium. Its windings and core are directly exposed to air or encapsulated with solid insulating materials. Through high-grade insulation materials and special cooling technology, it achieves the same power conversion function as oil-immersed transformers, while offering higher safety and environmental friendliness.

Using natural air cooling or forced air cooling, it avoids the risks of oil leakage and fire associated with oil-immersed transformers, making it particularly suitable for safety-critical locations.

II. Structural Features: Triple Protection Insulation System

  1. Winding Insulation:

    • Epoxy resin casting: Vacuum cast molding, insulation class F (155℃) or H (180℃)

    • Impregnation treatment: Multiple impregnations with high-temperature insulating varnish

  2. Core Structure:

    • High-quality cold-rolled silicon steel sheets, 45° full mitered joints

    • Stepped lap construction, reducing no-load loss by 20-30%

  3. Cooling System:

    • Natural air cooling (AN)

    • Forced air cooling (AF), capacity increase 40-50%

III. Performance Advantages: The Smart Choice for Safety and Environment

AspectOil-Immersed TransformerDry-Type Transformer
Insulation mediumMineral oilAir/solid materials
Fire performanceClass B2 (combustible)Class F1 (flame retardant)
EnvironmentalWaste oil disposalRecyclable materials
InstallationExplosion-proof roomDirect installation
Maintenance costRegular oil testingMaintenance-free

Additional advantages:

  • Strong overload capacity: Short-term overload up to 150%

  • Easy installation: No oil pit or fire wall needed

  • Easy smart integration: Temperature monitoring systems

IV. Applications: Safety-First Critical Locations

  1. Indoor distribution:

    • Commercial centers: Beijing CBD uses SCB13 dry-type transformers

    • Data centers: Alibaba Zhangbei data center with thousands of dry-type transformers

  2. Special environments:

    • Subway tunnels: Guangzhou Metro Line 3 uses dry-type transformers throughout

    • Offshore platforms: Bohai oil field platforms with anti-salt spray type

  3. Sensitive locations:

    • Hospital operating rooms: Ensuring no oil contamination risk

    • Chemical plants: Explosion-proof and corrosion-resistant requirements

V. Technical Parameters: Precision Engineered Performance

Electrical performance:

  • Capacity range: 30kVA-20MVA

  • Voltage level: 10kV-35kV

  • No-load loss: 20-30% lower than national standard

  • Load loss: 15-25% reduction through optimized design

Insulation performance:

  • Insulation class: F or H

  • Temperature rise limit: 100K (F), 125K (H)

  • Protection level: IP00-IP23

Environmental performance:

  • Noise level: ≤55dB (at 1m)

  • Recycling rate: ≥95%

  • Hazardous substances: RoHS compliant

VI. Selection Guide: Choosing the Right Model

  1. By usage environment:

    • Ordinary indoor: IP20 protection

    • Humid environments: IP23 protection

    • Corrosive environments: Special coating treatment

  2. By load characteristics:

    • Stable load: Standard models

    • Impact load: Enhanced insulation models

    • Nonlinear load: K-factor transformers

  3. By efficiency requirements:

    • Level 1 efficiency: SCB13 and above

    • Super level 1 efficiency: SCB14, SCB18

    • Amorphous alloy: 70% lower no-load loss

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